CN/EN
mobile 19139962909

SCK-1203 Automatic diamond wire cutting machine

1. The main motor drives the diamond cutting line to move downward at a fixed speed, and the material is fixed on the workbench without moving, ensuring the stability of cutting. 

2. The table can be rotated manually or through program control 360°. 

3. Adopt pneumatic tensioning system and use imported pneumatic components to make the tension more stable and reliable. 

4. PLC program control system and large-size touch screen make the operation simple and fast. 

5. Various tooling fixtures can be designed according to your needs. 



19139962909
product details

Product Name: Automatic diamond wire cutting machine

Model: SCK-1203


Product Introduction:


SCK-1203 automatic diamond wire cutting machine is suitable for cutting materials with different hardness, such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials and biomedical materials. It is mainly used to process larger size precious materials, cutting sizes up to 12". SCK-1203 automatic diamond wire cutting machine has high cutting precision and can meet the cutting of most materials. SCK-1203 automatic diamond wire cutting machine is a continuous cutting diamond wire cutting machine, after setting the cutting program, the sample is fed continuously, without manual adjustment, and the dimensional accuracy of the sample after cutting is high, within the range of ± 10μm. The cutting line of SCK-1203 automatic diamond wire cutting machine adopts the cyclic reciprocating motion mode of a single wire, and the length of the thread that can be used is long (≤150m), and the service life of one line is long, which greatly improves the cutting efficiency. The tensioner adopts the mode of pneumatic tensioning, and the size of the air pressure can be adjusted according to the thickness of the wire diameter, and when the wire diameter is too thin, it can effectively protect the cutting line from breaking due to excessive tension. When combined with a rocking mechanism or a rotary rocking mechanism, it is possible to cut materials with greater hardness or large specimens with high requirements on the surface of the sample. The machine has a wide range of use, can cut larger samples can also cut small samples, exquisite design, to a large extent to meet the cutting requirements of the vast majority of samples. 


main features:


1. The main motor drives the diamond cutting line to move downward at a fixed speed, and the material is fixed on the workbench without moving, ensuring the stability of cutting. 

2. The table can be rotated manually or through program control 360°. 

3. Adopt pneumatic tensioning system and use imported pneumatic components to make the tension more stable and reliable. 

4. PLC program control system and large-size touch screen make the operation simple and fast. 

5. Various tooling fixtures can be designed according to your needs. 


Technical Parameter:


Product name

SCK-1203 Automatic diamond wire cutting machine

Product model

SCK-1203

Installation conditions

1. This equipment is required to be used below 1000m above sea level, temperature 25°C±15°C, humidity 55%Rh±10%Rh. 2. Water: None. 3. Electricity: AC220V 50HZ. 4. Gas: air source (0-1Mpa). 5. Working area size: 1200mm*1100mm*1800mm. 6. Ventilation device: required.

Main parameters

1. Power supply: 220V 50Hz

2. power:<475W (max)

3.   spindle motor: AC frequency conversion motor, power 250W

4. Y, Z, R axis motor: precision stepper motor

5. control system (1) In the manual control interface: Z-axis speed setting range: 1~25mm/min Y-axis speed setting range: 1~100mm/min R-axis speed setting range: 1~20º/min Fine-tuning speed setting range: 1~20/min     (2) In the automatic control interface: Y-axis travel: Y-axis feed length, setting range 0.01~300mm Z-axis travel: Z-axis feed length, setting range 1~300mm Cutting times: setting range 1~999 times Cutting speed: Z-axis feed speed, setting range 0.05~40mm/min Return speed: Z axis back to the starting position, setting range 1~40mm/min

6. cutting line wire speed: 0-8m/s adjustable, digital display

7. Total length of cutting line: ≤150m

8 cutting line diameter: ≤0.45mm

9 Y-axis travel: ≤300mm, digital display

10 Z-axis travel: ≤300mm, digital display

11 Y, Z axis feed indication accuracy: 0.01mm

12 table angle: 0-360°, resolution 0.01°, digital display

13 table repeatability accuracy:<0.032 °

14 Cutting sample size: Ø300mm×300mm (max)

15   Tensioning system: pneumatic tensioning, tensioning air pressure adjustment range 0-1Mpa

16 safety control device: self-stop when disconnected, emergency stop switch

Product specifications

Body size: 1075mm×892mm×1623mm; Net weight: about 200kg

 

Functional use

1. Ceramic materials: alumina ceramics, zinc oxide ceramics, zirconia ceramics, target ceramics,

honeycomb ceramics, semiconductor ceramics, conductive ceramics, non-conductive ceramics, etc.;

2. Crystal materials: graphite, silicon crystals (solar polysilicon, monocrystalline silicon), sapphire,

Alumina crystals, infrared glass crystals, alumina crystals, silicon carbide crystals, cesium iodide crystals, etc.;

3. Glass materials: sulfur glass, optical glass, quartz glass, infrared glass, glass tube, etc.;

4. Metal materials: iron, aluminum, copper, titanium alloy, magnesium alloy and other metals and alloys, non-ferrous metals (zinc sulfide, ferrite), etc.;

5. Composite materials: PVC board, carbon fiber composite material, glass fiber composite material, etc

6. Rock materials: natural rock, jade, meteorite, Pei Cui, agate and other precision cutting;

Precision slicing of all types of high-value materials; Geological light sheets, geological flakes (sedimentary rocks, magmatic rocks, metamorphic rocks, ores) and other open sections.

7. Thermoelectric materials: bismuth telluride, lead telluride, silicon germanium alloy, etc. 8. Infrared optical materials: zinc selenide, zinc sulfide, silicon, germanium and other crystals

9. Biomedical materials: bioplasticized specimen section

(Human animal organs, joint sections of jaw soft and hard tissue, implant observation, tooth crown bridge, teeth and other histological specimens);

Orthopedic joint sections of soft and hard tissues (living and hard tissues such as femur, hip joint, vertebral body, bone histology samples with implants, etc.);

Cardiovascular and cerebrovascular stent sections, stone sections and other medical tissue sections;

...... Note: The material hardness is less than that of diamond wire can be precision cut.


Standard accessories:


serial number

name

quantity

Image link

1

Tensioner

1 pc

 

2

Guide wheels

2 pcs

 

3

Diamond wire

2 volumes


4

water pump

1 pc

 

5

Resin ceramic block

2 pieces

 

6

Paraffin wax rods

4 roots


 Options:


serial number

name

Feature category

Image link

1

Diamond wire

(Ø0.125、Ø0.25、Ø0.35、Ø0.42mm)

(Optional)


2

Special oil for cutting

(Optional)

 

3

SCK-1200-YB wire cutting machine rocking mechanism

(Optional)

 

4

SCK-1200-A axis swing rotation mechanism

(Optional)

 

5

SCK series heating platform

(Optional)

 

6

Silent oil-free air compressor

(Optional)

 

7

DX-100 single crystal directional instrument

(Optional)

 

8

SCK-2500 electric upset

(Optional)

 

9

SCK-1203 complete protective cover

(Optional)



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